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1.1-1.3 Materials
metals
stock forms and types of metal
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Cards (27)
3 categories of metals:
Ferrous –
contain iron
, are
magnetic
and
can rust
Non-ferrous –
does not contain ir
on
, non magnet
ic
, do not ru
st
Alloys – a
combination of two or more metals or two or more elements
(one of which must be a metal)
what form is metal mined in
ore
from the ground
how is alumunium ore extracted(bauxite)
electrolysis
how is iron ore extracted
heat
and
carbon
what are the three types of ferrous metals
Low carbon steel
Medium carbon steel
Cast iron
properties of low carbon steel and uses
Low carbon steel is
malleable
,
ductile
and relatively
inexpensive
compared to other metals
Applications include nuts, bolts and
automotive parts
properties of medium carbon steel and its uses
less
ductile
than
low carbon steel
,It is hard, malleable, tough with good
tensile strength
#
springs, gears,rail tracks and
machine parts
properties and uses of grey cast iron
distributes heat evenly and withstands even
compression
, resisting
deformation
,
brittle
, low impact resistance
radiators
,
cookware
and
stoves
properties and uses of white cast iron
excellent resistance to
abrasion
, hard and brittle but has a greater
tensile strength
extrusion nozzles
, dies, stone crushersand
industrial rollers
what are the 6 non ferrous metals
Aluminium
Copper
Silver
Gold
Titanium
Tin
properties and use of alumuminum
soft
,
malleable
and has a natural
oxide
layer which helps prevent
corrosion
window frames, phone casings,
aeroplane
parts and bicycles
properties and uses of
copper
malleable
and extremely
ductile
,It is an excellent
conductor
of electricity and heat
electrical wire
,
motors
,
hot water pipes
and
pans
properties and uses of zinc
ductile
and easily worked , excellent corrosion resitance, usually alloyed
galvanising
, roofing material and
batteries
properties
and uses of silver
It is the best electric and
thermal conductor
, It is extremely
ductile
Applications include
electronics
,
mirrors
and
jewellery
properties and uses of gold
least reactive
metals, It is one of the most
ductile
and
malleable
metals, It does not tarnish
jewellery, electronics, ornamentation and dentistry
properties and uses of
tin
It is soft and malleable, It has good
corrosion
resistance
‘tin plate’coating and solder for
electronics
properties and uses of
titanium
low
density
, durable metal with a high
melting point
, It is highly resistant to
corrosion
and has an excellent
strength to weight ratio
golf clubs
,
pacemakers
, jewelleryand
aviation components
what are the 3
ferrous
alloys
Stainless steel
Die steel
High speed steel
properties and uses of stainless steel
very
hard
with good impact
resistance
, It has very good
corrosion
resistance
medical
and
catering
equipment and construction
properties and uses of die steel
good
dimensional stability
, It is hard and has a natural oxide layer which helps prevent corrosion
dies for
die casting
,
wire drawing
and
tooling
properties and uses for
high speed steel
extremely hard and toughand holds an edge well, withstands much higher temperatures than other
carbon steels
drill bits
,
tool blades
,
milling cutters
and
kitchen knives
what are the 4
non ferrous
alloys
Bronze
Brass
Duralumin
Pewter
propertie
and use of
bronze
resistant
to corrosion
Bronze is quite
brittle
statues
,
medals
and
coins
properties and uses of brass
low melting point (approx.
900°C
)
It is a low
friction
, self lubricating metal
It is relatively
corrosion resistant
Brass is a good
conductor
of heat and electricity
valves
, taps,
ornaments
and
musical instruments
properties and uses of
pewter
very low
melting point
, soft and malleable
jugs
properties and uses of
duralumin
ductile
,
malleable
, can be hardened and has an excellent
strength to weight ratio
aircraft parts, surgical instruments, telescopic tent and walking poles, automotive and military engineering
what are the 5 types of stock forms
Sheet
,
plate
,
bar
,
tube
and
structural profiles