Planning is a formalization of what is intended to happen at the future and does not require that an event will actually happen.
Plans are based on expectations.
Push control is a centralized system whereby control and sometimes planning decisions are issued to work centers which are then required to do the task and then supply the next work station.
In manufacturing, pull schedules generally have far fewer inventory levels than push control.
Control is the process of coping with the changes and may mean that plans need to be re-drawn in the short-term or an intervention will need to be made in the operation to bring it back.
Long-term planningandcontrol uses aggregated demand forecasts, determines resources in aggregated form, and sets objectives in largely financial terms.
Medium-termplanningandcontrol uses partially disaggregated demand forecasts, determines resources and contingencies, and sets objectives in both financial and operations terms.
Short-term planningandcontrol uses totally disaggregated forecasts or actual demand, makes interventions to resources to correct deviations from plans, and considers operations objectives on an ad hoc basis.
Uncertainty in supply and demand makes planning and control more difficult.
The degree of uncertainty in demand affects the balance, the greater the uncertainty, the more difficult it is to plan and greater emphasis must be placed on control.
Dependent demand is the demand that is relatively predictable because it is dependent upon some knownfactors.
Independent demand is the demand that is less predictable because it depends on the changes of the market or customer behavior.
Inventory planning and control is typical and normal of independent planning and control.
A support service, such as a printing unit, often asks when copies are required and sequences the work according to that due date.
Last in first out (LIFO) is a method of sequencing usually selected for practical reasons.
Lastinfirstout - Patients at hospital clinics may be infuriated if they see newly arrived patients examined first.
Firstinfirstout (FIFO) is called firstinfirstout sequencing (FIFO), or sometimes ‘first come, first served’ (FCFS).
Longest operation time (LOT) involves ordering the jobs by descending order of their processing time, such that the job with the longest processing time is first.
Shortestoperationtime first (SOT) involves processing the job with the shortest processing time first.
All five performance objectives, or some variant of them, can be used to judge the effectiveness of sequencing rules.
Dependability, speed and cost are particularly important objectives in scheduling.
Schedules are familiar statements of volume and timing in many consumer environments.
The scheduling activity is one of the most complex tasks in operations management.
Schedulers must deal with several different types of resource simultaneously, including machines with different capabilities and capacities, and staff with different skills.
The number of possible schedules increases rapidly as the number of activities and processes increases.
Forward scheduling involves starting work as soon as it arrives.
Backward scheduling involves starting jobs at the last possible moment to prevent them from being late.
Ganttcharts are a simple device which represents time as a bar, or channel, on a chart.
The start and finish times for activities can be indicated on the chart and sometimes the actual progress of the job is also indicated.
Pull control is a term used in planning and control to indicate that a work station request a work from the previous station only when it is required.
Some operations produce products only when they are demanded by specific customers.
Operations that might be confident of the nature of demand have stocks of resources required to satisfy its customers.
It would make the actual product or service only to a firm customer order (booking)
Just In Time or Make to Order is a production strategy where products are manufactured only when there is an order.
Just In Case or Make to Stock is a production strategy where products are manufactured in advance of orders.
Low Inventories is a strategy where inventories are kept at a minimum.
Less Waste is a strategy where waste is minimized.
Better Communication is a strategy where communication is improved.
Planning and control activities include loading, sequencing, scheduling, and monitoring and control.
Loading is the amount of work that is allocated to a work center.