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product design
2. in depth knowledge and understanding
papers and boards
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Cards (128)
What was paper originally made from?
Fibres
of
tree bark
mixed in water
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How is lignin related to paper quality?
Lignin can be broken down for
better
quality
paper
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What is the first step in making paper by hand?
Rip up old used paper into
small
pieces
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What happens to the fibres during mechanical pulping?
Fibres are
damaged
more
than
by
hand
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What is a characteristic of mechanically pulped paper?
It
tears easily
and
disintegrates
when wet
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What is the purpose of the chemical pulping process?
To remove
lignin
without damaging
fibres
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What chemicals are used in the chemical pulping process?
Caustic soda and
sodium sulphate
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Why is recycled paper beneficial?
It reduces the
number
of trees needed
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How many times can paper be recycled?
About
five
or
six
times
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What is the gsm measurement used for?
To measure the
weight
of paper
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What are the physical and working properties of common types of paper?
Layout paper: 50 gsm, bright white, smooth, used for tracing and sketching
Copier paper: 80 gsm, bright white, smooth, used for printing and photocopying
Cartridge paper: 80-140 gsm, textured, used for various drawing techniques
Sugar paper: 100 gsm, available in colors, used for drawing with markers
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What is one method of making cardboard?
Sandwiching
and pasting multiple layers of
paper
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What is corrugated card made from?
Three layers of
paper
with a
wavy
shape
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What is the thickness of mounting board?
1.4
mm
(
1400
microns
)
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What are the properties and uses of different types of card?
Card
: 180-300
microns
, used for greetings cards and book covers
Cardboard: 300 microns upwards, used for packaging
Corrugated cardboard
: 3000 microns upwards, used for pizza boxes and larger packaging
Mounting board
: 1400 microns, used for picture frames
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What is the main characteristic of foam board?
It is
smooth
,
rigid
, and
lightweight
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What is Styrofoam made from?
Extruded polystyrene foam
insulation
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What is the ecological impact of making one tonne of paper?
Seventeen
trees and thousands of
gallons
of water
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How much less air pollution does recycled paper produce?
73
percent
less than
raw materials
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What is the role of the Forest Stewardship Council (FSC)?
To promote
sustainable
forest management
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What is the decomposition time for paper?
Two
to
four
weeks
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How do laminated layers affect decomposition time?
They take much longer to
decompose
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What happens to food-soaked paper and cardboard?
They can be
composted
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What factors affect the selection of materials and components?
Surface finishes
: affect
strength
and
rigidity
Absorbency
: impacts print quality
Colour
: specific colours may be required
Texture
: rougher textures are better for drawing
Flexibility/Rigidity
: some products need to bend
Water resistance
: important for outdoor applications
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What is the main influence on the selection of materials?
The
properties
and
characteristics
of the material
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What is the difference between one-off and mass-produced products?
One-off products are
handmade
, mass-produced are
not
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What is the life cycle of paper and cardboard?
Stages from
raw material
extraction to
disposal
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What is the impact of deforestation on paper manufacturing?
It reduces the
number
of trees available
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What is the life cycle of a product?
The stages from
raw material
extraction to disposal
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Why do papers and cardboard have a similar life cycle to timber products?
Both are made from
trees
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What are the scales of production?
One-off products
: hand-made by craftsmen
Batch produced
: small teams with specific skills
Mass-produced
: production lines with automation
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What are one-off products typically characterized by?
They are usually
hand-made
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What is batch production?
Producing a
limited
number of items at once
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What is mass production?
Using
production lines
for large quantities
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What factors affect the availability of products?
Sizes, colours, or textures that are
non-standard
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How does deforestation relate to paper production?
Many manufacturers use trees from
managed forests
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What is the impact of water and energy consumption in paper production?
It can lower
water tables
and affect wildlife
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How do paper mills manage water usage?
Many recycle up to
90%
of the water used
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What are the environmental effects of air pollution from pulp and paper mills?
It contributes to
global warming
and
acid rain
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What is exploitation in the context of labor?
Forcing workers to work in
unsafe
conditions
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