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5. Operations Management
5.4 Lean Production
5.4.3 Benefits and limitations of lean production
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Lean production is a management philosophy focused on minimizing
waste
L
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a
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p
r
o
d
u
c
t
i
o
n
Lean production
L
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p
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d
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c
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aims to minimize waste and maximize efficiency
Lean production reduces
waste
and improves efficiency
High workloads in lean production can lead to
employee
stress
Match the benefit of lean production with its description:
Reduced waste ↔️ Eliminating non-value-added activities
Lowered costs ↔️ Efficiency gains decrease production expenses
Enhanced quality ↔️ Focus on perfection results in higher quality products
Order the steps involved in continuous improvement in lean production:
1️⃣ Ongoing monitoring
2️⃣ Adjustments
3️⃣ Innovation
Just-in-time delivery in lean production can make it vulnerable to
supply chain
disruptions
Higher workloads in lean production may lead to
employee
stress
Match the benefit of lean production with an example:
Reduced waste ↔️ Just-in-time inventory
Lowered costs ↔️ Using less raw materials
Enhanced quality ↔️ Quality control stations prevent defects
Match the limitation of lean production with an example:
High initial investment ↔️ Purchasing new machinery
Supply chain vulnerabilities ↔️ Key supplier delays shipment
Potential for employee stress ↔️ Overworked due to lean staffing
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