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Product Design
Stock Forms, Types and Sizes
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Stock Forms, Types and Sizes
Paper
and
Board
Timber
based materials
Metal
based materials
Polymers
Textiles
based materials
Electrical
and
mechanical
components
Standard sizes
Enables materials to be easily used across
industries
Makes designing,
buying
and
tooling
easier
Standard components
Parts
added to the materials such as
bolts
, screws and bindings
They are a
standard
size so they can be bought in from other specialist factories saving
money
and time
Paper and Board
Sheets
Rolls
Ply
Sheet sizes
A0, A1, A2, A3 to
A6
(each size is
half
the previous)
Paper and Board weights
GSM
(grams per square metre)
Over
200gsm
becomes board
Example:
Cartridge
paper around
150
gsm
Standard components for paper and board
Drawing
pins
Velcro
for mounting displays
Treasury
tags
Staples
Paper
fasteners
Book
bindings (spiral, comb, hard backs)
Seal
Tape
Glue
Timber based materials
Planks
(standard widths, lengths, diameters, thicknesses)
Rough
sawn wood
Planed
Square Edge (PSE)
Manufactured
board
Manufactured board
Available in much
bigger sheets
than planks of wood
Usually
2440mm
x 1220mm sheets in a variety of
thicknesses
Standard components for timber based materials
Hinges
Screws
Bolts
Handles
KD
(
Knock Down
) fittings
KD (Knock Down) fittings
Allow
wood
or board to be joined together
quickly
and accurately, particularly used in flat pack furniture
Examples: blocks, dowels,
scan fittings
,
CAM locks
Metal
based materials
Sheet
Tubular
Metal
Available in
standard thickness
, length or
diameter
Difficult and expensive to reform, so ordering the right sized tube, angle, bar or rod is a good
starting
point for
production
Standard components for metal
Nuts
Bolts
Rivets
Screws
Polymers
Rod
Sheet
Tubes
Foam
Film
Granules
Powders
Standard components for polymers
Screws
Nuts
Bolts
Rivets
Adhesives
Textiles based materials
Fabrics
(standard widths: 90, 115 and
150cms
)
Different weights (based on
tightness
of knit/weave or
thickness
of fibres)
Ply
(rolled together to increase
thickness
)
Standard components for
textiles
Buttons
Zips
Velcro
Press studs
Hooks and eyes
Rivets
Embroidered patches
Sequins
Electrical and mechanical components
Resistors
Dual
in
line integrated circuit packages
(DIL)
Micro controllers
Chains
Gears
Sprockets
Springs
Resistors
Most common in the
E12
series (
12
values of resistance)
Coloured bands identify the different values, there are always
4
coloured bands on E12 resistors
Dual
in
line integrated circuit packages
(DIL)
Tiny
circuits within a single component
The circuit is inside a plastic or
ceramic
case with
pin legs
which attach it to the circuit board
Each pin has a number to be able to
pinpoint
which pin does which
function
Micro controllers
Programmable integrated circuits (PICS)
Some can only be programmed once and are bought in by manufacturers
pre-programmed
Others can be
reprogrammed
as
advancements
are made
The more information on a PIC the
more
it would cost