Powder: diameters less than 1mm
Powder flow:ability of powder to flow in specific manner
Need a smooth consistent flow from bulk to tablet machines
Uniform particle packings = consistent mass
Each get same amount - dosage accuracy
Prevent air bubbles in the powder tablet formation
Capping and lamination - tablet breaking and layers separate
Die-wall friction - lubrication problems
Dust contamination risks
Manufacturing
Gravity feeding
Mechanically assisted feeding
Pneumatic air pressure
Hydraulic
Fluidisation
Adhesion
Cohesion
Between two different particles
Between like particles
Between particle and wall
Same components in bulk
Forces
Van der Waals
Surface tension
Electrostatic forces
IMF increase as particle size decrease
Between adsorbed layer and container
Contact and frictional charge between substance and walls
Force balance
Sum driving - sum drag
Particle size
Wider = less good flowability
Too small leads to agglomerates due to more IMF
355um to 125 very fine
Larger
Smaller
More gravitational
Less gravitational
Less surface tension
More surface tension
Stronger adhesion
Lower adhesion
Particle shape - affects flow
Spheres
Rods flake shaped
Irregular interlocking
Minimum contact - low SA
High contact - high surface area
Highest contact due to interlocking
Low electrostatic attraction
High electrostatic attraction
High electrostatic
Good flowability
Low flowability
Low flowability - particles present
True density and bulk
Bulk less true
True - how much drug NO AIR GAPS
Bulk - how much drug including air gaps
Higher density - less adhesive - less adhesive forces - less likely to stick - improved flowability
Powder density AVERAGE of ALL particles together
Different bulk densities - dependent on how particles packed into container
Very poor flow is above 38
Hopper
Hopper width
Height of powder in hopper
Hopper wall angle
Angle of repose - smaller the angle the better flowability
Max angle at which pile of powder remains stable without slumping
Flow through orifice
Measure rate of flow with laser beam or digital balance
Improving powder flow
Particle size and distribution
Particle shape and texture
Additives
Process design