Timbers - Specialist Technical Principles

Cards (18)

  • Timbers are fibrous meaning they have good tensile and compressive strength
  • Sources and origins
    • Hardwood - coniferous
    • Softwood - deciduous
    • The process of conversion is changing a tree into manageable lengths: timber
  • Freshly cut, "green", timber has a high water content
    Dried, "seasoned", timber has been dried either in a kiln or air seasoned
  • Use of material properties in commercial products
    • Beech - hard wearing used for eg. toys and tool handles
    • Chipboard - dense and flat. Used for flat pack furniture
    • > covered in a polymer laminate as chipboard absorbs water and breaks
  • Stock forms and sizes
    • "Rough cut" is used for eg. fence posts or construction
    • As opposed to smooth, planed edges
    • Planed timber is more expensive
    • PSE - planed square edge - one edge planed
    • PAR - planed all round - used when timber will be seen
  • Scales of production
    • Prototype - eg lollypop sticks
    • Batch - jig used for repeated cutting, eg. from a template
    • Mass - assembly line is used
    • Continuous
  • Tools, equipment and processes
    Marking timber:
    • try square - 90° to an edge
    • mitre square - 45° to an edge
    • sliding bevel - a set angle to an edge
    • Marking gauge - scratches a line parallel to an edge
    • Mortise gauge - scratches a pair of parallel lines to an edge
  • Tools, equipment and processes
    Cutting:
    • rip saw - rough
    • Tenon saw - straight lines
    • coping saw - thinner wood. can deal with curves
  • Tools, equipment and processes
    Drilling:
    • twist drill - set diameter hole
    • Counter sink bit - for the top of the screw
  • Tools, equipment and processes
    Shaping:
    • chiselling - up to a cut or between two cuts
    • planing - to smooth or add an angles, chamfered edge
    • Sanding
  • Commercial Processes
    Routing:
    • Cutting bit rotated at high speeds
    • Can follow jigs or patterns
    Turning:
    • wood rotated at high speeds
    • Tool held to the edge removing material whilst spinning
    • Used for spindles
  • Accuracy and Quality control
    Digital vernier calipers for accuracy or tape measure if the measurement can be rough
  • Surface treatments and finishes
    • Paint
    • Wood Stain
    • Oil and wax
    • Varnish
    • Pressure treated timber
  • Surface treatments and finishes
    Paint:
    • can protect the timber
    • Opaque pain adds colour
    • Can be gloss, matt or silk
    • Sometimes an undercoat is needed
  • Surface treatments and finishes
    Wood stain:
    • often designed to look like a different timber
    • > eg. pine can be darkened to look like a hardwood
    • adds some protection however varnish is usually also required
  • Surface treatments and finishes
    Oil and wax:
    • Enhance natural look
    • water resistant
  • Surface treatments and finishes
    Varnish:
    • shiny appearance
    • Many layers added
  • Surface treatments and finishes
    Pressure treated timbers:
    • protective fluid is injected into the timber by placing the timber in a pressurised treatment vessel
    • prolongs the life of the timber
    • more effective and longer lasting treatment method as opposed to drip-treated