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GCSE DT (AQA)
Specialist Technical Principles
Timbers - Specialist Technical Principles
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Timbers
are
fibrous
meaning they have good
tensile
and
compressive
strength
Sources and origins
Hardwood
-
coniferous
Softwood - deciduous
The process of conversion is changing a
tree
into manageable
lengths
:
timber
Freshly
cut, "
green
", timber has a
high
water
content
Dried
, "
seasoned
", timber has been
dried
either in a
kiln
or
air seasoned
Use of material properties in commercial products
Beech
-
hard
wearing used for eg.
toys
and
tool
handles
Chipboard
-
dense
and
flat.
Used for
flat
pack furniture
> covered in a
polymer
laminate
as
chipboard
absorbs
water
and
breaks
Stock forms and sizes
"
Rough cut
" is used for eg.
fence
posts
or
construction
As opposed to
smooth
,
planed
edges
Planed
timber is more
expensive
PSE
-
planed
square
edge
-
one
edge
planed
PAR
-
planed
all
round
- used when timber will be
seen
Scales of production
Prototype
- eg lollypop sticks
Batch
-
jig
used for
repeated
cutting
, eg. from a
template
Mass
-
assembly
line is used
Continuous
Tools, equipment and processes
Marking timber:
try square
-
90°
to an
edge
mitre square
-
45°
to an
edge
sliding bevel
- a
set
angle
to an
edge
Marking gauge
- scratches a
line
parallel
to an
edge
Mortise gauge
- scratches a
pair
of
parallel
lines
to an
edge
Tools, equipment and processes
Cutting:
rip
saw -
rough
Tenon
saw -
straight
lines
coping
saw -
thinner
wood.
can deal with
curves
Tools, equipment and processes
Drilling:
twist
drill
- set
diameter
hole
Counter sink bit
- for the
top
of the
screw
Tools, equipment and processes
Shaping:
chiselling
- up to a
cut
or
between
two
cuts
planing
- to
smooth
or add an
angles
,
chamfered
edge
Sanding
Commercial Processes
Routing
:
Cutting
bit
rotated
at high
speeds
Can follow
jigs
or
patterns
Turning
:
wood
rotated
at high
speeds
Tool
held to the
edge
removing
material
whilst
spinning
Used for
spindles
Accuracy and Quality control
Digital
vernier
calipers
for accuracy or
tape measure
if the
measurement
can be
rough
Surface treatments and finishes
Paint
Wood
Stain
Oil
and
wax
Varnish
Pressure
treated
timber
Surface treatments and finishes
Paint
:
can
protect
the
timber
Opaque
pain adds
colour
Can be
gloss
,
matt
or
silk
Sometimes an
undercoat
is
needed
Surface treatments and finishes
Wood
stain
:
often designed to look like a
different
timber
> eg.
pine
can be
darkened
to look like a
hardwood
adds some
protection
however
varnish
is usually also
required
Surface treatments and finishes
Oil
and
wax
:
Enhance
natural
look
water
resistant
Surface treatments and finishes
Varnish
:
shiny
appearance
Many
layers
added
Surface treatments and finishes
Pressure
treated
timbers:
protective
fluid
is
injected
into the
timber
by placing the
timber
in a
pressurised
treatment
vessel
prolongs
the life of the
timber
more
effective
and
longer
lasting
treatment
method as opposed to
drip-treated