Papers and board are made from a pulp mixture. This is often a combination of cellulose fibres and a large amount of water.
The cellulose fibres come from a wide range of different woods.
These woods are bamboo, sugar cane, hemp, flax and straw.
A combination of softwoods and hardwoods are best. Generally, fast-growing softwoods are used as it is more sustainable.
Pulp
The pulp is made from debarked logs, these are then converted into fine chips.
A chemical solution is added which contains cellulose.
This is then cooked in many large tanks under high pressure.
This fibrous liquid is then coloured or bleached depending on the application and end product.
Sizing
In order to get the required finish, the liquid is then beaten with other chemicals or additives. This is called sizing.
The process of sizing stops paper from being as absorbent which allows the paper to be used for printing, photocopying and painting.
Sizing allows for ink not to be absorbed and allows for it to be dried on the surface, this is cost effective and allows for accurate printing and painting.
In some cases you will want very little sizing. This is important for products like toilet tissue or a kitchen paper towel as they are required to absorb liquids.
Converting pulp into a paper
When converting the pulp to paper it is important to use mass production. Mass production is the production of thousands of products in a factory.
Water is drained away using mesh conveyor belts.
The paper will be stretched and squeezed of any excess water.
The paper is then passed through the drying rollers and then the final Calendar rollers.
Finishes
These rollers give the desired finish, often if you need a matt or satin finish this can be applied by the final rollers.
A finish is applied to a material as its final coat or procedure to enhance the properties in mainly aesthetic or a functional way.
An example of a paper with a finish is bleed-proof paper. This has a hard finish which resists the ink from spreading, this is useful for product/graphic designers using graphic marker pens.