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IGCSE
Product Design
Metals
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Cards (18)
Ferrous Metals
Cast
iron
Mild
steel
High
carbon
steel
Stainless
steel
Non-Ferrous Metal
Zinc
Aluminium
Bronze
Copper
Cast iron -
hard
material,
tough
,
ductile
,
elastic.
Used for
electrical fittings
and
equipment
,
hand tools
,
pipe fittings
,
washers
,
brackets
Mild Steel -
high tensile strength
,
high impact strength
,
good ductility
and
weldability
,
magnetic
,
good malleability
Used for
structural steel
,
signs
,
automobiles
,
furniture
,
decorations
,
wire
,
fencing
,
nails
High Carbon Steel -
highest hardness
and
toughness
for
carbon steels
and
lowest ductility
Used for
cutting tools
,
springs
,
coils
Stainless Steel -
corrosion resistant
,
high tensile strength
,
durable
,
temp resistant
Used for
grills
,
cookers
,
saucepans
,
sinks
Zinc -
Brittle metal
,
easy
to
fabricate
,
high corrosion resistance
,
low density
,
non magnetic
Used for
paints
,
rubber
,
cosmetics plastic
,
inks
,
soaps
,
batteries
Aluminium -
Ductile
,
lightweight
,
soft
,
malleable
,
high corrosion resistance
,
non magnetic
Used for cans, foils, kitchen utensils, window frames
Bronze -
easy
to
fabricate
,
high corrosion resistance
,
low density
,
non magnetic
Used for
coins
,
hardware mounts
,
furniture trim
,
ceiling
or
wall panels
,
ship hardware
Copper -
easy
to
fabricate
,
high corrosion resistance
,
low density
,
non magnetic
Used for
wiring
,
motors
Brittle - Easily broken, damaged
Ductile -
Able
to be
drawn
into a
thin wire
Hardness -
Quality
or
condition
of being
hard
Elasticity
- Able to distort its size and shape and go back
Malleable -
Able
to be
shaped
by
hammering
,
forging
Toughness -
Strong enough
to
withstand rough handling
Alloy
Solder
Magnesium-silicon
Brass
Aluminium alloy
Brazing:
Emery cloth
-
clean rust off metal before brazing
Flux
-
applied to base material to stop
oxide formation
Brazing rod
-
rod of metal melted
to join other pieces of metal together
Health
and
Safety
- A
visor, leather gloves, apron, and leggings