The purpose of business operations is to maximise productivity and minimise waste when turning raw materials into goods and services
productivity
the amount produced (output) for a given number of employees (input) - businesses want productivity to be as high as possible to reduce costs
How can a business improve productivity levels?
Motivating staff
Training staff
Making use of new technology
Offering incentives to staff
Creating the right culture in the workplace
production process: input - transformation - output
job production
production of a product to meet the requirements of a specific customer
Advantages of Job Production:
High quality
Products tailored to customer
Higher prices can be charged
Job satisfaction for workers
Differentiation possible
Disadvantages of Job Production:
Higher unit costs
Labour intensive
Requires skilled employees
batch production
making a group of items together in batches, producing similar products with some variation
Advantages of Batch Production:
Less time consuming compared to job production
Can manufacture a variety of products
More than one product produced at once: lower unit costs
Less differentproduction equipment needed
Disadvantages of Batch Production:
Repetitive and demotivating for employees
Time lost switching between batches
Stocks of raw materials needed
flow production
continuous movement of items through the production process, using production lines to manufacture products
Advantages of Flow Production:
Using machinery can reduce costs as less staff are needed
More efficient
Large scale production
Workers can specialise
Production lines can operate 24/7 if necessary
Consistent, standard quality
Disadvantages of Flow Production:
No differentiation: demotivating
If a machine goes wrong then all of the productionstops, which wastes time
Buying up to date machines can be very expensive - high set up costs
Less skilled workers required; may result in low staff retention
The process of managing stock involves ensuring sufficient amounts of:
Raw materials available to use
Finished goods to meet demand
just in time (JIT) stock management
involves storing minimum amount of stocks of raw materials and finished goods, as well as only ordering stocks when they are needed
just in case (JIC) stock management
involves the firm holding buffer stocks of raw materials and finished goods in case there is a problem with deliveries or an unexpected surge in demand
Advantages of 'Just in Time':
Stock levels can be kept to a minimum
Reduced storage costs
Less waste
Improved cash flow
Works well when demand is consistent
Disadvantages:
Reliant on a good relationship with suppliers
Vulnerable to disruptions in transport
Bulk buying benefits may be lost
More paperwork as many orders are placed
Careful planning required which is time consuming
Advantages of 'Just in Case':
Stock is always available
Production is less reliant on suppliers
Spare products are available to meet unexpected orders
Economics of scale are possible from bulk purchasing
Disadvantages:
More storage space required
Capital is tied up in stock
Stock might go out of date
Build up of unsold finished products
procurement
the whole process of managing the ordering and receipt of the goods or services in the business
What does procurement involve?
Deciding what is needed
Selecting suppliers
Terms of payment
Managing how goods are ordered and received
Managing logistics
Negotiating contracts between the business and its suppliers
supplier
a business or individual that providesgoods or services to a business
Why are suppliers important?
To meet the wants and needs of customers, it needs an effective supply chain
Determine a business' costs
Linked to product quality
Important source of finance (trade credit)
Effective relationships with key suppliers are essential for just in timestock control
Factors Affecting Choice of Suppliers:
Availability
Cash flow
Cost
Customers
Delivery
Government policy
Quality
Reliability
Speed
Tradition
Trust
logistics
a process which plans, implements and controls the distribution and storage of goods and services from when they are received from the supplier to when they are delivered to the customer
supply chain
the network of organisations that gets products to customers - usually suppliers of raw materials, manufacturers, wholesalers/retailers, customers
Benefits of effective supply chain management and supply decisions:
Improved reputation
Increased efficiency
Lower unit costs
Customer satisfaction
Issues to consider when making supply decisions:
Quality can suffer if costs are driven down too low
IT systems to monitor the supply chain can be expensive
Reliance on a supply chain means a business does not have full control over its operations
quality
a product is good quality if it meets the needs and expectations of the customer; a reputation for high quality can help a business to develop a competitive advantage
How do we judge quality?
Consistency: products meet the same quality time and timeagain
Design: features, looks, styles
Durable: lasts as long as it should
Functionality: does the job well
Good after sales service: ease of gaining refunds, guarantees, warranties
Price/value for money: pricereflects quality of product
Reliability: acceptable levels of breakdown or failure
Consequences of quality issues:
Costs of recalling products, reducing the price of products that no one wants, refunds, replacements
Legal action may be taken against the business
Loss of customers
Reputation of the business worsens
quality control
traditional method of checking quality where all or a sample of products are checked at the end of the production process or after a service has been completed
Advantages of Quality Control:
Protects the standard
Trained inspectors are used to check quality
Drawbacks:
Wasteful if some products are thrown out
Workers are less likely to take responsibility for errors
High cost of inspectors
quality assurance
every member of staff is responsible for contributing towards quality, organising every process to manufacture the good or provide a service to 'get it right first time' to ensure mistakesnever happen
Advantages of Quality Assurance:
Less wastage
Increase in staff motivation
Consistent levels of quality could result in a competitive advantage
Disadvantages:
High training costs
Reliant on staff remaining motivated
sales process
can be broken down into stages from attracting a potential customer's attention through to concluding the sale, including:
product information knowledge
speed and efficiency of service
managing customer expectationefficiently and effectively