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5. Operations Management
5.3 Capacity Utilization
5.3.1 Definition of capacity and capacity utilization
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In operations management, capacity refers to the maximum amount of goods or services that a business can produce within a specific
period
A manufacturing plant with a capacity of 5,000 widgets per month can produce up to 5,000 widgets in a month if it operates at
100%
capacity.
Capacity utilization measures the percentage to which a company is using its full potential
capacity
What is the formula for calculating capacity utilization?
Actual Output
Maximum Capacity
×
100
%
\frac{\text{Actual Output}}{\text{Maximum Capacity}} \times 100\%
Maximum Capacity
Actual Output
×
100%
A capacity utilization of
80%
indicates efficient use of resources.
One benefit of high capacity utilization is reduced fixed costs per
unit
What are some problems of exceeding capacity?
Higher errors, increased downtime
Capacity is the maximum potential production of a
business
.
Compared to capacity, capacity utilization indicates the
efficiency
Match the capacity utilization range with its implications:
0-70% ↔️ Underutilization, reduced profitability
70-90% ↔️ Optimal utilization, balanced costs
90-100% ↔️ Overutilization, higher downtime
A capacity utilization of
80%
indicates optimal use of resources.
To improve capacity utilization, businesses can increase
demand
Order the strategies to improve capacity utilization:
1️⃣ Increase Demand
2️⃣ Optimize Resources
3️⃣ Flexible Production
4️⃣ Manage Capacity