Convection involves the movement of heated air or liquid, such as hot water rising in a kettle or warm air moving upwards in a room.
Pharmaceutics
The scientific and technological aspects of the design and manufacture of dosage forms
Medicines
Drug delivery systems - means of administering drugs to the body in a safe, efficient, reproducible and convenient manner
Pharmaceutics converts a drug into medicine
Solid state
One of the three states of matter, defined in thermodynamic terms as a state of matter that is uniform throughout in chemical composition and physical state
Solids
The physical form (packing of molecules and size/shape of particles) can influence how the material behaves
At normal room temperature and pressure, the majority of drugs and excipients exist as solids, so the study of solid systems is of enormous pharmaceutical importance
The solid state is the dominant means of presentation of a drug
Powder
A collection of small discrete solid particles in close contact with each other, with the void space usually filled with gas
Powder technology
The foundation of dosage form design, as in 90% of medicines the active ingredient is in the form of solid particles
Powder science
The understanding of particulate materials at a molecular level, their behaviour as individual particles, and the physical and mechanical properties of collections of particles under defined conditions or in specific processes
The diameter of a sphere equivalent to the particle in weight, volume, surface area, projected area or sedimentation velocity
Particle size distribution
The range of particle sizes in a group and the distribution of the sizes within the range
Monosized particle population
A population consisting of spheres or equivalent spheres of the same diameter
Most powders contain particles with a range of different equivalent diameters
Powder flow properties
The resistance to differential movement between particles, affected by interparticle forces like electrostatic attraction, Van der Waals forces, and moisture-related forces
Generally, particles greater than 250 μm are free-flowing, particles smaller than 100 μm have reduced flow
Factors affecting powder flow
Particle size, shape, porosity, density and surface texture
Particle density affects flow through its influence on the relative contributions of gravity and surface forces
Surface roughness affects flow due to its influence on particle adhesion
Moisture adsorption can improve flow by pore-filling, increased density and lubrication, but capillary forces can reduce flow
Methods of measuring powder flow
Static bed methods (angle of repose, angle of spatula, compressibility index, Hausner's ratio, shear cell measurement)
The angle that the surface of the cone of powder makes with the horizontal surface, indicating ease of flow (small angles <30° = free flowing, large angles >50° = poor flow)
Angle of spatula
The angle of powder remaining on a spatula that has been vertically removed from a powder bed, similar to angle of repose
Carr's compressibility index (CI)
Calculated as (tapped density - bulk density) / bulk density x 100%, indicating flow properties (CI >20% = poor flow)
Hausner's ratio (HR)
Calculated as tapped density / bulk density, indicating flow properties (HR ~1.2 for free flowing, ~1.6 for cohesive powders)
Hopper flow rate
The rate at which powder discharges from a hopper, a direct measure of powder flowability
Uniform powder feed and flow is important for maintaining tablet weight uniformity and preventing issues like capping or lamination in high-speed tableting
Particle size analysis
Obtaining quantitative data on the size, distribution, and shapes of drug and other components in pharmaceutical formulations
Sieving
Placing powder in a stack of sieves with increasing aperture size, agitating, and weighing the contents of each sieve to determine the particle size distribution
Limitations of sieving include particle aggregation, shape effects, and blockage of apertures
Microscope methods
Directly measuring and counting particles using an optical microscope, but limited by factors like particle shape, position, and aggregation
Conductivity methods
Using a Coulter counter to measure particle size based on changes in electrical conductivity as particles pass through an aperture
The use of a microscope to examine and measure particles is a very effective procedure for particle size analysis, as it is the only method in which a direct measurement of the particle is made with optical microscope
Samples prepared for light microscopy must be adequately dispersed on a microscope slide to avoid analysis of agglomerated particle
This involves counting not fewer than 200 particles in a sample using a calibrated eyepiece on a microscope
Particle size range
10 - 20
21 - 30
31 - 40
41 -50
Mean (X)
15
25.5
35.5
45.5
Freq (F)
15
45
25
15
FX
225
1147.5
887.5
682.5
Average diameter = ƩFx/ƩF = 2942.5/100 =29.425
Disadvantages of this method include the shape, particle position, aggregation, speed of method and sampling
Coulter counter is one of the more recent particle size analysis procedures to be developed