Metals are extracted from ores which are rocks containing metal compounds found in the Earth's crust. These metals can be extracted using chemical reactions.
Metal reactivity
The more reactive a metal is, the more stable its metal compound so the harder it is to extract the pure metal
Extraction processes depending on metal reactivity
Electrolysis - for metals more reactive than carbon
Reduction with carbon - for metals less reactive than carbon
Metals less reactive than hydrogen are found pure in their native form
Displacement reaction
When a more reactive metal displaces a less reactive metal from a compound. Can be used to investigate the relative reactivities of metals.
Oxidation
Gain of oxygen, loss of electrons, loss of hydrogen. The species oxidised is known as the reducing agent.
Reduction
Loss of oxygen, gain of electrons, gain of hydrogen. The species reduced is known as the oxidising agent.
Extraction of iron in a blast furnace
1. Coke reacts with oxygen in the air to form carbon dioxide (exothermic combustion reaction)
2. The carbon dioxide reacts with more coke to form carbon monoxide (the carbon dioxide is reduced)
3. The iron oxide reacts with the coke or carbon monoxide and is reduced to form molten iron
Removing impurities from iron ore in a blast furnace
1. Limestone undergoes thermal decomposition into calcium oxide
2. The calcium oxide reacts with the silicon dioxide to form solid calcium silicate which can be removed from the furnace (neutralisation reaction)
Electrolysis
When a metallic compound is melted or dissolved, the ions are free to move within the liquid or solution. Passing a current through molten liquids or solutions means that the solution can be broken down into elements.
Electrolysis of molten lead bromide
1. Pb2+ ions move to the cathode and lead is produced
2. Br- ions move to the anode where two bromide ions lose an electron each to form liquid bromine
Industrial extraction of aluminium using electrolysis
1. Aluminium oxide is melted so electricity can be passed through it
2. Aluminium oxide is dissolved in cryolite which lowers the melting point
3. Aluminium metal forms at the negative electrode and sinks to the bottom of the tank
4. Oxygen forms at the positive electrode and reacts with the carbon in the graphite electrodes forming CO2
Iron
Malleable
Can form steel alloy with carbon which is harder and stronger than iron and less likely to rust
Used to build cars and in the construction industry
Aluminium
Low density
Light weight for its size
Resists corrosion due to the very thin layer of their oxides on the surface
Used in aircraft, trains, overhead power cables, saucepans and cooking foil
Copper
Good conductor of electricity and heat
Soft, easily bent and shaped (malleable)
Resistant to corrosion (very unreactive)
Used in electrical wiring, gas and water pipes, and plumbing in houses as copper doesn't react with water
Titanium
Low density
Light weight for its size
Resists corrosion
Aluminium
Low density
Light weight for its size
Resists corrosion due to the very thin layer of their oxides on the surface
Uses of copper
Electrical wiring
Gas and water pipes
Plumbing in houses as copper doesn't react with water
Uses of titanium
Fighter aircraft
Artificial hip joints
Pipes in nuclear power stations
General properties of transition metals
High melting points
Form coloured compounds
Have the ability to form ions with different charges
Most are malleable and ductile
Good conductors of both heat and electricity due to their delocalised electrons
Hard
Less reactive than alkali metals (group 1 metals)
Test for metal ions
When sodium hydroxide (NaOH) is added:
Copper (II) ions give a blue precipitate
Iron (II) ions give a green precipitate
Iron (III) ions give a brown precipitate
Alloy
A substance made of a mixture of 2 or more elements, of which at least one is a metal
They are made by mixing molten metals
The composition of alloys can be changed to produce alloys with desired properties
Electrolysis of water
Positively charged hydrogen ions move to the negative electrode and gain electrons in a reduction reaction
Negatively charged hydroxide ions move to the positive electrode and lose electrons to form water and oxygen in an oxidation reaction
Half equations in the electrolysis of water
At the cathode: 4H+(aq) + 4e− → 2H2(g)
At the anode: 4OH−(aq) → O2(g) + 2H2O(l) + 4e−
Electrolysis of aqueous solutions
At the cathode, hydrogen is produced unless the positively charged ions in the ionic compound are from a metal less reactive than hydrogen - then this metal will be produced instead
At the anode, oxygen will be produced unless the ionic compound contains halide ions(Cl-, Br-, I-), in this case the halogen will be produced
Electrode equations in the electrolysis of copper(II) chloride
At the cathode: Cu2+(aq) + 2e– → Cu(s)
At the anode: 2Cl–(aq) → Cl2(g) + 2e–
Electrode equations in the electrolysis of sodium chloride
At the cathode: 2H+(aq) + 2e- → H2(g)
At the anode: 2Cl-(aq) → Cl2(g) + 2e-
Uses of electrolysis
Electroplating
Purification of copper
Manufacture of sodium hydroxide, hydrogen gas and chlorine gas
Factors to consider when extracting metals
Site of extraction plants: Good infrastructure, close to power station, near a city as a source for workers, away from built-up areas due to noise and pollution
The method used - reduction with carbon to be used where possible to lower energy and costs needed
Recycling - using recycling plants to recycle and reuse materials as opposed to extract new raw materials