atoms missing or in irregular places in the lattice
defects
have a profound impact on the properties of materials
thermomechanical processing
a metallurgical process that combines mechanical or plastic deformation process like compression or forging, rolling etc. with thermal processes like heat treatment, water quenching, heating and cooling at various rates into a single process
self-interstitials (metals)
introduce large distortions in the surrounding lattice
equilibrium concentration of self-interstitials is very low; less than one self-interstitial per cm3 at room temperature
electroneutrality
state that exists when there are equal numbers of positive and negative charges from the ions; defects in ceramics do not occur alone
nonstoichiometric (ceramic) happens when there is any deviation from the exact ratio of cations to anions; occurs for some ceramic materials in which two valence (or ionic) states exist for one of the ion types
solute (alloy)
element or compound present in lesser amount
weight percent (wt %)
weight of a particular element relative to the total alloy weight
"partial“ dislocations have their cores spread out over a larger area
solid surfaces
“reconstruct” to satisfy atomic bonds at surfaces
deformation of materials
produces low-energy twin boundaries with mirrored atomic positions across boundary
cracks
greatly affect mechanical properties
melting
vibrations are sufficient to rupture bonds
atomic vibration
caused by heat; amplitude increases with temperature
atomic defects
responsible for reductions of gas pollutant emissions
catalytic converter
pollutant-reducing device located in automobile's exhaust system
high-resolution transmission electron micrograph
shows surface defects on single crystals used in catalytic converters
ceramic monolith
metallic catalyst substrate is deposited
alloying
adding impurity atoms
crystalline defect
lattice irregularity having one or more of its dimensions on the order of an atomic diameter
classification of crystalline imperfection
according to geometry or dimensionality of defect
presence of vacancy
increase entropy of crystal
vacancy
a lattice position that is vacant because the atom is missing
processing
determines the defects
number of vacancies increases exponentially with temperature
self-interstitial has very small concentrations which is significantly lower than vacacies
pure metal consisting of only one type of atom is impossible
alloying in metals
improve mechanical strength and corrosion resistance
formation of solid solution
addition of impurity atoms to a metal
solid solution
compositionally homogeneous; impurity atoms randomly and uniformly dispersed within the solid
interstitial solid solutions
impurity atoms fill the voids and interstices among the host atoms
metallic materials have relatively high atomic packing factor and relatively small interstitial positions
atomic diameter of an interstitial impurity must be smaller than host atoms
express composition or concentration of an alloy in terms of its constituent elements
dislocation
a linear or one-dimensional defect around which some of the atoms are misaligned
edge dislocation
linear defect that centers on the line
screw dislocation
formed by shear stress
dislocation line
defined along the end of extra half-plane of atoms