Aggregates generally occupy 70 to 80% of the volume of concrete and therefore have a significant effect on its properties
Strength of concrete and mix design are independent of the composition of aggregate, but durability may be affected
Classification of aggregates based on specific gravity
Heavyweight
Normal-weight
Lightweight
Classification of aggregates based on grain size
Fine aggregates (>0.07mm & passing through 4.75mm)
Coarse aggregate (retained on 4.75 mm sieve & <80mm)
Fine aggregates
Sand, silt and clay. Crushed stone and crushed gravel might also fall under this category. Used to improve workability of a concrete mix
Coarse aggregates
Natural stone or gravel that has not been crushed or processed. Reduce the amount of water needed for a concrete mix, which may also reduce workability but improve its innate strength
Classification of aggregates based on density
Lightweight
Standard
High density
Lightweight aggregates
More porous than their heavier counterparts, used in green construction, concrete blocks and pavements, insulation and fireproofing
High density aggregates
Used to form heavyweight concrete for high strength, durable concrete structures like building foundations or pipework ballasting
Classification of aggregates based on geographical origin
Natural
Processed
Natural aggregates
Taken from natural sources, such as riverbeds, quarries and mines. Sand, gravel, stone and rock are the most common
Processed aggregates
Also called 'artificial aggregates' or 'by-product' aggregates, taken from industrial or engineering waste. Common examples include industrial slag and burnt clay
Classification of aggregates based on shape
Rounded
Irregular
Angular
Flaky
Elongated
Flaky and elongated
Rounded aggregates
Natural aggregates smoothed by weathering, erosion and attrition. Rocks, stone, sand and gravel found in riverbeds. Improve workability
Irregular aggregates
Shaped by attrition but not fully rounded. Consist of small stones and gravel, offer reduced workability compared to rounded aggregates
Angular aggregates
Crushed rock and stone, used for higher strength concrete. Workability is low, but can be offset by filling voids with rounded or smaller aggregates
Flaky aggregates
Thin in comparison to length and width, increase surface area in a concrete mix
Elongated aggregates
Longer than they are thick or wide, also add more surface area to a mix - meaning more cement paste is needed
Flaky and elongated aggregates
A mix of the previous two, the least efficient form of aggregate with regards to workability
Specific Gravity is defined as the ratio of Weight of Aggregate to the Weight of equal Volume of water
Specific gravity of aggregates normally used in construction ranges from about 2.5 to 3.0 with an average value of about 2.68
Material having higher Specific Gravity is generally considered as having higherstrength
Water absorption of aggregate
A measure of porosity, considered as a measure of resistance to frost action and weathering
Abrasion test
Carried out to test the hardness property of aggregates, to find the percentage wear due to relative rubbing action between the aggregate and steel balls used as abrasive charge
Particle shape and surface texture influence the properties of freshly mixed concrete more than the properties of hardened concrete
Particle shape classifications
Angular
Subangular
Subrounded
Rounded
Angular and rough-textured aggregates
Produced by crushing rocks, have sharp corners and rough texture. Generally produce bulk materials with higher stability than rounded, smooth-textured aggregates
Rounded aggregates
Aggregates that have become completely rounded through weathering and transportation in water. Easier to work into place than angular aggregates
Particle shape of coarse aggregates
Angular
Rounded
Flaky
Elongated
Flaky and elongated
Flatparticle
Ratio of the "middle" dimension to the smallest dimension exceeds 3 to 1
Elongatedparticle
Ratio of the longest dimension to the middle dimension exceeds 3 to 1
Flat and elongatedparticle
Ratio of the largest dimension to the smallest dimension exceeds 5 to 1
Texture of coarse aggregates
Glassy
Smooth
Granular
Crystalline
Honeycombed and Porous
True slump
The general mass of the concrete drops evenly without any disintegration
Shearslump
One side of the concrete shears or falls from the main portion, indicating lack of cohesion
Collapse slump
The concrete completely collapses, indicating the mix is too wet
Zero slump
The concrete maintains the shape of the mold, indicating the mix is too stiff with almost no workability
Materials Testing
Measurement of the characteristics and behavior of materials to be used in specifying the suitability of materials to various applications (e.g. construction)
Materials Testing
Examination of material properties with respect to design and use of end product