High carbon steel (iron plus 0.7-1.5% carbon - harder but more brittle)
Blast furnace
1. Iron ore, limestone and coke are added
2. Oxygen from hot air reacts with carbon (coke) to form carbon monoxide (exothermic)
3. Carbon monoxide reacts with iron(III) oxide to give iron
4. Limestone decomposes to form calcium oxide which reacts with silicon dioxide to form slag
Oxidation and reduction in blast furnace
Iron(III) oxide is reduced whilst the carbon monoxide is oxidised
Electrolysis
Process of breaking down an ionic compound using electrical energy
Electrolyte
Liquid which is broken down by an electrical charge
Electrode
Graphite rods which carry a current in and out of the electrolyte
Cathode
Negative electrode
Anode
Positive electrode
Oxidation
Gain of electrons
Aluminium electrolysis
1. Aluminium oxide dissolves in molten cryolite at a lower temperature
2. At cathode: Al3+ + 3é → Al
3. At anode: 2O2– – 4é → O2 (reacts with carbon anodes, forming CO2 and requiring anodes to be replaced)
Aluminium plant location factors
Near coast to import raw materials
Away from built up areas
Near town/city to accommodate workforce
Good transport links
Direct electricity supply
Iron (steel)
Strong and hard
Aluminium
Strong, low density, good conductor of heat and electricity, resistant to corrosion
Copper
Very good conductor of heat and electricity, malleable and ductile, attractive colour and lustre
Titanium
Hard, strong, low density, resistant to corrosion, high melting point
Transition metals
The elements found in the central area of the periodic table
The majority of transition metals have the following properties in common:
Properties of transition metals
They form coloured compounds
They are good conductors of heat and electricity
They are malleable, ie can be hammered or bent into shape easily
They are less reactive than alkali metals, such as sodium
They have high melting points – but mercury is a liquid at room temperature
They are usually hard and tough
They usually have high densities
They can form ions with different charges
Oxidation
The loss of electrons from a substance. It is also the gain of oxygen by a substance.
Reduction
The gain of electrons by a substance. It is also the loss of oxygen from a substance.
Oxidation and reduction take place at the same time in a reaction. We call this type of reaction a redox reaction.
Oxidising agent
The chemical that causes oxidation by providing oxygen
Reducing agent
The chemical that causes the other chemical to be reduced by removing oxygen
Thermite reaction
aluminium + iron(III) oxide → iron + aluminium oxide
Aluminium has been oxidised. This means that the iron(III) oxide is the oxidising agent. The iron(III) oxide has been reduced. This means that the aluminium is the reducing agent.
Blast furnace
A huge container used to extract iron from iron ore
Raw materials for the blast furnace
Iron ore (haematite)
Coke
Limestone
Air
Reactions in the blast furnace
1. Hot air (oxygen) reacts with the coke (carbon) to produce carbon dioxide and heat energy
2. More coke is added to the furnace and reduces the carbon dioxide into carbon monoxide, a good reducing agent