Isolated enzymes used in industry can become mixed in with the products of a reaction.
The products then need to be separated from this mixture, which can be complicated and costly.
This is avoided in large-scale production by using immobilisedenzymes - enzymes that are attached to an insoluble material so they can't become mixed with the products.
ways to immobilise enzymes
Enclosed in jelly-likealginatebeads, which act as a semipermeablemembrane.
trapped in a silicagelmatrix
Covalentlybonded to cellulose or collagenfibres
In industry, the substrate solution for a reaction is run through a column of immobilisedenzymes.
The activesites of the enzymes are still available to catalyse the reaction but the solution flowing out of the column will only contain the desired product.
advantages
Columns of immobilisedenzymes can be washed and reused - this reduces the cost of running a reaction on an industrial scale because you don't have to keep buying new enzymes
The product isn't mixed with the enzymes - no money or time is spent separating them out.
Immobilisedenzymes are more stable than free enzymes - they're less likely to denature (become inactive) in high temperatures or extremes of pH.
disadvantages
Extra equipment is required, which can be expensive to buy.
Immobilised enzymes are more expensive to buy than free enzymes, so coupled with the equipment costs, they're not always economical for use in smaller-scale production.
The immobilisation of the enzymes can sometimes lead to a reduction in the enzyme activity because they can't freely mix with their substrate.
Conversion of lactose to glucose and galactose
Some people are unable to digest lactose (a sugar found in milk) because they don't produce enough (or any) of the enzyme lactase.
Lactase breaks lactose down into glucose and galactose via a hydrolysis reaction.
Industrially, fresh milk can now be passed over immobilised lactase to produce lactose-free milk for use in the production of lactose-free dairy products.
Production of semi-synthetic penicillins
Penicillin is a useful antibiotic, but some bacteria have become penicillin resistant.
Semi-synthetic penicillins can now be produced, which have the same antibiotic properties as natural penicillin, but are effective against penicillin-resistant organisms.
Immobilised penicillin acylase enzyme is used in their production.
Conversion of dextrins to glucose
Glucose and glucose syrup are used in massive amounts in industry, e.g. they're used in the food industry to sweeten and thicken foods.
Glucose can be derived from starchy foods, such as corn and potatoes, with the help of immobilised enzymes.
Starch breaks down into dextrins (carbohydrate products), which are then broken down into glucose by the immobilised enzyme glucoamylase.
Conversion of glucose to fructose
Fructose is a sugar that's much sweeter than glucose.
It's used as a sweetener in food - using fructose rather than glucose means that less sugar is needed to obtain the same level of sweetness in our foods.
Immobilised glucose isomerase is used to convert glucose to fructose on an industrial scale.
Production of pure samples of L-amino acids
Amino acids have two chemical forms (isomers) - L or D
Most amino acids utilised by the body need to be in the L form.
Scientists are able to chemically synthesise amino acids, but end up with a mix of L and D forms.
The enzyme aminoacylase separates them.
Immobilisedaminoacylase is used for the industrial production of pure samples of L-amino acids, which can be used for many purposes in the production of animal and human food, as well as in dietary supplements.
Conversion of acrylonitrile to acrylamide
Acrylamide is a chemical that is typically used in industry to produce synthetic polymers (e.g. plastics), which have a wide range of uses.
For example, acrylamide is involved in the production of the polymer that's used in disposable nappies to make them super-absorbent.
In industry, immobilised nitrilase is used to convert acrylonitrile (a man-made chemical) to acrylamide.