Clinker is then ground into a powder sold as cement to ready-mix concrete companies.
Raw materials in cement may include:
Chalk
Clay
Iron ore
Limestone
Shale
Shells
Silica sand
Slag
Ordinary Portland cement (OPC) is the most widely used type of cement manufactured and used worldwide.
“Portland” is a generic name derived from a type of building stone quarried on the Isle of Portland in Dorset, England.
OPC is suitable for most generalconcrete jobs and mortar or stucco construction projects.
Manufacturers create Portland pozzolana cement by grinding pozzolanic clinker, sometimes with additives of gypsum or calcium sulfate, with ordinary Portland cement.
Compared to OPC, PPC has a higher resistance to various chemical reactions within concrete.
PPC is often used for projects like bridges, piers, dams, marine structures, sewage works or underwater concrete projects.
Contractors or construction teams may choose rapid-hardening cement for its high strength in the early stages of the hardening process.
The strength of Rapid-hardening cement in three days is comparable to OPC strength at seven days with the same water-to-cement ratio.
Rapid-hardening cement may have an increased lime content, combined with a finer grinding process, or better strength development.
Rapid-hardening cement is often used for projects with early-stage formwork removal or when the focus is on increasing construction rates and decreasing costs.
Extra-rapid-hardening cement may set and become durable even faster than OPC and rapid-hardening cement.
Construction professionals achieve Extra-rapid-hardening cement by adding calcium chloride to rapid-hardening cement.
Extra-rapid-hardening cement may be useful for cold-weather concrete projects due to its fast setting rate.
Similar to extra-rapid-hardening cement, Quick-setting cement may set and become stronger even quicker than OPC and rapid-hardening cement.
The grain and strength rate of Quick-setting cement are similar to OPC, but it hardens faster.
Quick-setting cement may be beneficial for time-sensitive projects or those located near stagnant or running water.
Manufacturers produce low-heat cement by monitoring the percentage of tricalcium aluminate in the mixture to ensure it stays below 6% of the whole.
low-heat cement is more resistant to sulfates and less reactive than other types of cement.
low-heat cement may be suitable for mass concrete construction or projects to help prevent cracking due to heat.
low-heat cement may have a longer initial setting time than other types.
Sulfate-resisting cement helps reduce the risk of sulfate side effects on concrete.
the most common use of Sulfate-resisting cement is for constructing foundations in soil with high sulfate content.
Sulfate-resisting cement can also be beneficial for projects like canal linings, culverts and retaining walls.
Manufacturers make blast furnace slag cement by grinding clinker with up to 60% slag.
blast furnace slag cement creates cement with many of the same properties as OPC.
blast furnace slag cement may be less expensive to produce than other types, making it a good choice for financially conscious projects.
High-alumina cement is a type of rapid-hardening cement created by melting bauxite and lime together and grinding it with clinker.
High-alumina cement has high compressive strength and may be more flexible and workable than OPC.
Construction teams can use high-alumina cement for projects where cement is subject to extreme weather like high temperatures or frost.
White cement is a type of OPC that's white instead of gray.
White cement is prepared from raw materials that don't include iron oxide and may be more expensive than other cement types.
White cement is often useful in architectural projects and interior and exterior decorative projects like designing garden paths, floors, swimming pools and ornamental concrete products.
Colored cement has properties similar to OPC and white cement.
in colored cement, manufacturers mix 5% to 10% mineral pigments with OPC to achieve the desired color.
Like white cement, contractors often use colored cement for decorative purposes and projects to enhance their designs.
Air-entraining cement is more workable with a smaller water-cement ratio than OPC and other types of cement.
Manufacturers add air-entraining agents like glues, sodium salts and resins to the clinker during the grinding process to create air-entraining cement.
A common use for air-entraining cement is for frost resistance in concrete.