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Fermentation
1. Chemical
breakdown
of a substance (organic compound) by
cells
(bacteria, yeast etc.)
2. Cells
convert raw material
into products of value
3. Seed stock of cells put into
growth media
in shake flask
4. Cell population
grown
in seed
fermenter
5. Cell population transferred to
bioreactor
with
fresh
media
6. Fermentation conditions monitored (
temperature
, pressure, pH,
oxygen
, nutrients)
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Fermentation
Typical
upstream
process
Involves chemical
breakdown
of organic compounds by
cells
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Bioreactor
Vessel where cells continue to
grow
and
manufacture
desired product under well-monitored conditions
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Bioprocess
flowsheet
1. Phase 1: Choosing
cell line
for production
2. Phase 2: Defining
growth
/kinetic activity of
cellular system
3. Phase 3:
Bioreactor
/
fermenter
design
4. Phase 4: Downstream process to remove
contaminants
, isolate, purify and
polish
final bioproduct
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Enzymes
Largest class of proteins, over
2000
different kinds
Highly specific in function, have extraordinary
catalytic
power
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Advantages
of using enzymes as catalysts
High specificity
(fewer undesired side products)
Gentle reaction conditions
(aqueous, ambient temperature)
Faster rate
compared to non-biological catalysts
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Enzyme
naming
Add suffix -ase to substrate or reaction it
catalyzes
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Common
enzyme applications
Catalase
in textile industry
Amylase
in bread making
Xylanase
in pulp treatment
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Commercial manufacture of
high fructose corn syrup
relies on
3
enzymes
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Enzyme active site
Specific substrate is bound during
catalysis
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Enzyme catalytic
action
Lowers activation energy
by
binding substrate
and forming enzyme-substrate complex
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Michaelis
-Menten model
Mathematical model describing
kinetics
of single
substrate
enzyme-catalyzed reaction
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Michaelis
-Menten reaction scheme
1.
Reversible
enzyme-substrate complex formation
2.
Irreversible
dissociation to yield product and
regenerate
enzyme
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Michaelis
constant (Km)
Substrate concentration giving
half-maximal
reaction velocity
Measure of enzyme's
affinity
for substrate
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Maximum
reaction rate (Vm)
Changes with
enzyme concentration
, not
substrate concentration
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Michaelis
-Menten equation
Rate of product formation = (Vm[
S
])/(Km + [
S
])
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Determining
Michaelis-Menten parameters
1. Measure [S] and rate
v
in batch reactor
2. Plot 1/
v
vs 1/[S] (
double
reciprocal plot)
3.
Slope
= Km/Vm,
y-intercept
= 1/Vm
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Km is an
intrinsic
parameter, Vm is
not
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Plotting Michaelis-Menten data
1. Plot
hyperbolic
curve of rate vs substrate
concentration
2. Plot double reciprocal (1/rate vs 1/substrate) to determine
Km
and
Vm
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Enzyme inhibition
Certain compounds (
inhibitors
) bind to enzymes and
reduce
activity
Inhibition can be
irreversible
or
reversible
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Competitive
inhibition
Inhibitor directly
competes
with
substrate
to bind active site
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Effect
of competitive inhibition
Maximum rate Vm is unchanged, but apparent Km (Km,app)
increases
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Competitive inhibition can be
linearized
on
double
reciprocal plot
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Competitive
inhibition
1.
Linearize
rate equation
2. Plot on
double
reciprocal plot
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Competitive inhibition
Maximum rate of reaction Vm is the
same
as
uninhibited
enzymatic reaction
Michaelis-Menten constant Km,app is
larger
than uninhibited reaction
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Km
,
app
= Km[1 + [I]/KI]
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Non-competitive inhibitors are
not
specifically
substrate analogues
They may
bind
to the enzyme whether or not the substrate has already been
bound
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Uncompetitive inhibitors bind to the ES complex only and have no
affinity
for the enzyme itself
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Derivations
of enzyme kinetics for non-competitive and
uncompetitive inhibition
are not covered in this module and will not be assessed
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Solving a question on competitive inhibition
Determine (i) value of KI (ii)
maximum
rate of reaction (iii) rate of reaction for initial substrate concentration of
0.001
M
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Microbial growth is an
autocatalytic
reaction
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Net
specific growth rate
μnet = 1/X *
dX/dt
= μg -
kd
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Net
specific replication rate
μR =
1/N * dN/dt
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Batch
growth
1.
Lag
phase
2.
Exponential growth
phase
3.
Deceleration
phase
4.
Stationary
phase
5.
Death
phase
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Lag
phase
Period of adaptation of
cells
to a new
environment
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Exponential growth phase
Cells multiply rapidly,
cell mass
and number density increase exponentially,
balanced growth
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Deceleration
growth phase
Growth decelerates due to depletion of
nutrients
or accumulation of
toxic by-products
, unbalanced growth
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Stationary phase
Net
growth
rate is zero or growth rate equals
death rate
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Death
phase
Rate of
death
follows first-order
kinetics
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Calculating maximum net specific growth rate and yield coefficient YX/S
Given data on batch growth of
Penicillium chrysogenum
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See all 69 cards
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