Steels containing at least 10.5% chromium, less than 1.2% carbon and other alloying elements
An important metal for many industries
Stainless steels
Generally high strength, with some examples being among the highest tensile and yield strengths of all metals
Corrosion resistance and mechanical properties can be further enhanced by adding other elements, such as nickel, molybdenum, titanium, niobium, manganese, etc.
Discovery of Chromium (Cr) (Louis Vauquelin)
1798
Observation and discovery of resistance of chromium (Faraday, Pierre Berthier)
Early 1800's - 1821
Start of production of Chromium steel (Britain and Germany) (Sheffield Steelmakers, Robert Mushet)
1840's - 1861
American production of Chromium Steel "Weater - Resistant Alloys" (John T. Woods and John Clark) (Patent)
1869
Developed an aluminothermic process (Hans Goldschmidt)
1890's
Experiment in different composition of steel (Harry Brearly)
1912
He added 12.8% of Chromium and 0.24% Carbon to Iron to produce a metal named "Rustless Steel", later called "Stainless Steel" by Ernest Stuart
1912
Stainless steel
Created by mixing metals like chromium, nickel, molybdenum, carbon and other elements. This blend gives it special qualities such as being better at resisting rust, stronger, and more flexible.
Elements in stainless steel
Iron (Fe)
Chromium (Cr)
Nickel (Ni)
Copper (Cu)
Silicon (Si)
Molybdenum (Mo)
Manganese (Mn)
Nitrogen (N)
Carbon (C)
Chromium
Resistant to rust and corrosion
Nickel
Contributes to its strength and durability
Carbon
Small amounts can improve the steel's strength, but it can also decrease resistance to corrosion
Copper
Functions as a stabilizer of austenite and enhances resistance to specific acids, improving corrosion resistance
Silicon
Resistance to highly concentrated nitric and sulphuric acids
Nitrogen
Austenite stabiliser and it improves the strength and localised corrosion resistance
Molybdenum
Improve general and localised corrosion resistance properties
Manganese
Improves the properties of strength, toughness and hardenability
Iron
Stainless steel
Benefits of stainless steel
Corrosion Resistance
Temperature Resistance
Strength and Durability
Sustainability/Recyclability
Formability
Appearance and Longevity
Cleanliness/Hygiene
Applications of stainless steel
Kitchen
Hospitals
Food & Beverage Industry
Fabrication
Cladding
Jewelry
Austenitic stainless steel
Most common stainless steel type (70% of production)
Contains minimum 16% chromium and 6% nickel
Other alloying elements include manganese, nitrogen, and sometimes molybdenum
High corrosion resistance, ductility, and toughness
Non-magnetic and cannot be hardened by heat treatment
Austenitic stainless steel
Primary microstructure is austenite
High toughness and resistance to elevated temperatures
Rapid work-hardening with cold working
Suitable for low-temperature or cryogenic applications due to nickel content
Austenitic stainless steel classification and grades
300 and 200 series
Grade 304 ("18/8") most popular
Grade 316 common in food prep, medical, and marine
Austenitic stainless steel applications and modifications
Used in kitchen, cutlery, food processing, automotive, aerospace, medical
Modifications with elements enhance specific properties
Some grades like 904L are super austenitics with increased molybdenum
Austenitic stainless steel alloying elements and naming
Principal elements reflected in steel names (e.g., 304 as "18/8")
Martensitic stainless steel
Stronger and harder with lower corrosion resistance
Contains 12–18% chromium, may have nickel or molybdenum
High carbon content sets it apart
Martensitic stainless steel classification and grades
Belongs to 400 grade series
Contains 12% to 15% chromium and up to 1% molybdenum
Notable grades: 410 and 416
Martensitic stainless steel applications and modifications
Used in compressor blades, turbine parts, kitchen utensils, etc.
Used for parts needing corrosion resistance, high strength at low temperatures, and creep resistance at high temperatures
Martensitic stainless steel
Higher hardenability, can be heat treated
Poor weldability
Hardened martensitic steels can't be cold formed
Moderate corrosion resistance
Magnetic with high ductility and toughness, easier to form
Ferritic stainless steel
It is composed of bulk iron
It has chromium ranging 10.5% to 30%
Low carbon content usually less than 0.10%
Good corrosion resistance
Can't be hardened by heat treatment
Magnetic
400 series of stainless steel
Most common grades : 409 and 430
Ferritic stainless steel applications
Waterheating appliances
Automotive Components
Fuel lines
Food Equipment
Architectural trim
Domestic appliances
Duplex stainless steel
Feature properties of both classes
High Chromium and Low Nickel contents
Toughness
Corrosion Resistance
Readily welded
Duplex stainless steel classification and grades
Grade 2205
Grade 2304
Grade 2507
Duplex stainless steel applications
Heat exchangers
Marine applications
Desalination plants
Food pickling plants
Off-shore oil & gas installations
Chemical & petrochemical plant
Precipitation-hardening stainless steel
Achieved by the formation of small particles, precipitated within the material, that increase its strength and hardness by inducing lattice stress. This can commonly deliver 3–4 times the strength of basic austenitic stainless steel.
Precipitation-hardening stainless steel have various modifications to tailor properties for specific applications, such as improved corrosion resistance or higher strength.