Procedure on Macro-etching
1. Examine the metal surface of a motor vehicle bearing the engine number to identify the type of metal where the engine number was stamped.
2. Photograph the entire motor vehicle including the engine block. Make a close-up photograph of the metal surface where the serial number is normally located.
3. Clean the surface and make it smooth using a sand paper. Remove the paint if the metal surface bearing the serial number is painted as in case of a chassis number.
4. Get the stencil of the serial number by placing an onion paper over the numbers and applying repeated strokes of the pencil on the paper until all the letters and numbers are captured or by rubbing the serial number with carbon paper and then covering the area with plastic tape. Remove the plastic tape from the metal surface bearing the serial number and place it on bond paper.
5. Apply melted paraffin wax around the area to be treated so that no spilling of reagent as well as no rusting action will take place after conducting the macro-etching examination.
6. Using a cotton swab, apply a thin coating of Cupric chloride solution on the metal surface bearing the serial number through repeated strokes.
7. Swab the metal surface with Nitric Acid repeatedly followed by the application of a mixture of 50% Cupric chloride and 50% Hydrochloric acid.
8. Observe the etched surface for the appearance of letters or numbers, if there are any. Record and photograph any restored or partially restored letters and numbers.
9. Wash the treated are with dilute ammonium hydroxide to neutralize the acid and then completely wash it with water.
10. 10. Remove the melted paraffin wax around the metal surface right after washing it.